fits model: 660r, 660, Raptor. make: Yamaha. year: 2001–2005.

( Brand: Extreme Fabrication Racing Xfr ), ( Manufacturer Part Number: WG204-POL ), ( Type: Grab Bar ), ( Machine Type: Atv ), ( Items Included: Grab Bar, Instruction Manual, Mounting Hardware ), ( Attachment Type: Bolt-on ), ( Material: Aluminum ), ( Country Of Origin: United States ), ( Placement On Vehicle: Rear )
The **Extreme Fabrication Racing (XFR) WG204-POL Yamaha Raptor 660/660R Grab Bar** is a meticulously engineered, high-performance accessory designed exclusively for the iconic 2001 2005 Yamaha Raptor 660 and 660R models, catering to riders who demand both precision and durability in their off-road adventures. Crafted from premium **7075-T6 aluminum**, this grab bar is forged for strength and lightweight agility, ensuring it can withstand the rigors of aggressive trail riding, rock crawling, and extreme terrain without compromising on maneuverability. The **polished finish** not only enhances the aesthetic appeal of your Raptor, blending seamlessly with the bike s aggressive, off-road aesthetic, but also provides a non-slip grip even in wet or muddy conditions, thanks to the **textured, anodized surface** that resists corrosion and wear. Engineered with a **modular, bolt-on design**, the WG204-POL features a **universal mounting system** that securely attaches to the Raptor s existing frame rails, eliminating the need for extensive modifications while ensuring a snug, vibration-dampening fit. The **ergonomic, contoured shape** of the grab bar is strategically positioned for optimal hand placement, reducing fatigue during long rides and providing riders with an additional point of control when navigating technical terrain. Whether you're tackling steep climbs, descending rough trails, or performing wheelies and bunny hops, this grab bar enhances your Raptor s handling and responsiveness, making it an indispensable upgrade for serious off-road enthusiasts. Built to endure the most demanding conditions, the XFR WG204-POL is more than just an accessory it s a performance-enhancing modification that elevates your Yamaha Raptor to new heights of capability and style.
### **Pros and Cons of Buying an Extreme Fabrication Racing XFR WG204-POL Yamaha Raptor 660 (2001 2005) with Grab Bar**
#### **Pros**
1. **Performance and Power**
The Yamaha Raptor 660 is a high-performance outboard engine known for its reliability, fuel efficiency, and strong power output. The stock engine produces around 150 175 HP, which is sufficient for cruising, fishing, and light off-road use. With the Extreme Fabrication Racing (XFR) WG204-POL kit, you can further enhance performance by optimizing the engine s airflow, fuel delivery, and exhaust flow, potentially increasing horsepower and torque.
2. **Durability and Build Quality**
Yamaha s 660-series engines are built to last, especially when properly maintained. The Raptor 660 is a robust outboard with a reputation for longevity, even in rough conditions. The XFR modifications are designed to improve reliability and performance without compromising structural integrity.
3. **Aftermarket Support and Customization**
The XFR WG204-POL kit is a well-regarded performance upgrade for Yamaha outboards. It includes a polished exhaust, upgraded water pump, and other performance-oriented components. This kit is compatible with the Raptor 660, allowing for easy installation and further customization. There is also a strong aftermarket community for Yamaha outboards, making parts and tuning services widely available.
4. **Fuel Efficiency**
The Raptor 660 is known for its fuel efficiency compared to larger outboards, making it cost-effective for long trips or daily use. Performance modifications like the XFR kit can sometimes improve efficiency by optimizing combustion and reducing parasitic losses.
5. **Versatility**
The Raptor 660 is versatile for various applications, including fishing, cruising, and light off-road use. The addition of a grab bar (likely for safety or handling) makes it more functional for activities like towing skiers or handling in rough water.
6. **Resale Value**
Yamaha outboards, especially well-maintained models like the Raptor 660, hold their value reasonably well. If you decide to sell later, you may still find buyers, especially if the boat and engine are in good condition.
7. **Ease of Maintenance**
Yamaha outboards are relatively straightforward to maintain compared to some other brands. Regular oil changes, spark plug replacements, and basic tune-ups keep the engine running smoothly. The XFR kit does not significantly complicate maintenance, as most components remain accessible.
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#### **Cons**
1. **Age of the Model (2001 2005)**
The Raptor 660 from this era is now over two decades old. While Yamaha engines are durable, older models may suffer from wear and tear in critical components such as the lower unit, drive shaft, or fuel system. You ll need to budget for potential repairs or replacements, such as a new lower unit or water pump.
2. **Depreciation**
Like all boats and engines, the Raptor 660 has depreciated significantly over time. Even with modifications, the resale value will be lower than a newer model. If you plan to use the engine for high-performance activities, the cost of upgrades may not be fully recouped upon resale.
3. **Reliability Concerns**
Older engines may experience reliability issues, particularly if they haven t been well-maintained. Common problems include:- **Lower Unit Wear:** The drive shaft and lower unit bearings can wear out over time, leading to leaks or failure.
- **Fuel System Issues:** Older carburetors or fuel injectors may develop leaks or clogs, reducing performance.
- **Electrical Problems:** Wiring harnesses and sensors can degrade, causing starting or performance issues.
- **Exhaust and Cooling System:** Rust or corrosion in the exhaust or water cooling passages can impair performance.
4. **Cost of Modifications**
The XFR WG204-POL kit is not cheap, and installing it may require professional labor, especially if you re not experienced with outboard modifications. Additional costs may include:
- **Installation Labor:** If you don t have the skills or tools to install the kit yourself.
- **Compatibility Issues:** Ensuring the kit fits perfectly without requiring additional modifications (e.g., exhaust flanges, mounting brackets).
- **Ongoing Maintenance:** Performance modifications may require more frequent tune-ups or part replacements.
5. **Insurance and Registration**
Older boats and engines may face higher insurance premiums due to increased risk factors (e.g., age, potential for mechanical failure). Registration fees could also be higher depending on local regulations.
6. **Environmental and Legal Considerations**
Some modifications, especially exhaust-related ones, may need to comply with local emissions regulations. Polished exhausts or performance kits could potentially violate noise or emissions laws in certain areas, requiring additional permits or modifications.
7. **Limited Warranty Coverage**
Stock Yamaha engines come with a limited warranty (typically 2 years or 100 hours for new engines), but older models may have expired coverage. The XFR kit likely comes with its own warranty, but it may not cover all potential issues, especially if the engine itself is failing due to age.
8. **Potential for Hidden Damage**
Buying a used engine or boat with a grab bar installation means there s a risk of hidden damage, such as:- **Rust or Corrosion:** Especially in the lower unit, exhaust, or cooling passages.
- **Mechanical Damage:** Bent shafts, cracked casings, or worn bearings.
- **Improper Installation:** If the grab bar or XFR kit was installed poorly, it could cause further damage.
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### **Ending Conclusion**
Buying a **2001 2005 Yamaha Raptor 660 with an Extreme Fabrication Racing XFR WG204-POL kit and grab bar** can be a rewarding project if you re looking for a **high-performance, cost-effective outboard** that you can customize and maintain yourself. The Raptor 660 is a solid foundation, and the XFR modifications can significantly enhance its power and efficiency. However, the **age of the engine** introduces risks such as **unpredictable reliability, higher maintenance costs, and depreciation**, which must be carefully considered.
If you re **mechanically inclined, willing to invest time in maintenance, and don t mind the age-related risks**, this setup can be an excellent choice for **fishing, cruising, or light off-road use**. The performance gains from the XFR kit make it a compelling option for those who prioritize power and customization over brand-new equipment.
If, however, you **prioritize reliability, warranty coverage, and long-term value**, a **newer Yamaha outboard (e.g., 2010 or later)** with stock or factory performance upgrades may be a safer investment. Alternatively, if you re on a tight budget and willing to take on the risks, this project could be a fun and rewarding way to build a **high-performance boat** without the cost of a new engine.
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### **Recommendation**
1. **If you re buying used:**- **Get a professional inspection** of the Raptor 660, focusing on the **lower unit, drive shaft, fuel system, and exhaust**.
- **Verify the condition of the grab bar installation** to ensure it s securely mounted and won t cause damage.
- **Budget for potential repairs** (e.g., lower unit replacement, new water pump, or fuel system upgrades).
- **Test the engine thoroughly** before purchasing to confirm it runs smoothly under load.
2. **If you re installing the XFR WG204-POL kit:**- **Follow the installation manual carefully** to avoid damaging the engine.
- **Consider professional installation** if you re unsure about modifying the exhaust or water pump.
- **Monitor performance post-installation** to ensure no issues arise from the modifications.
3. **If you re unsure about the long-term viability:**- **Compare the cost of this project** to buying a **newer Yamaha outboard (e.g., 2015 )** with stock performance or a simpler aftermarket kit.
- **Consider a used but newer Raptor 660** (e.g., 2010 2015) if you want better reliability without sacrificing too much performance.
4. **Final Verdict:**- **Proceed with purchase** if you re comfortable with the risks, have the skills to maintain the engine, and want a **high-performance, customizable outboard** on a budget.
- **Avoid or reconsider** if you prioritize **reliability, warranty support, or long-term value** over customization and potential savings.
This setup can be a **great project boat** for those who enjoy working on their own equipment, but it s not the best choice for those seeking a hassle-free, high-reliability power source.
100% Made in the US. Mounting location For Whip Antenna. FEATURES: Hand Made Using Domestic Materials. Direct Bolt On Design.
Fits the Following Machines: Yamaha Raptor 660R 2001 - 2005 XFR also manufactures quality. Extremely Strong. Extreme Fabrication Racing's Wide Grab Bar has a unique design which is wider then the Factory grab bar to help with loading, and moving your ATV around. Polished Ball Burnished Finish.
Product may slightly vary from photo depending on OEM mounting requirements. All XFR Grab bars include a Flag Bracket, Fender Brackets, and Tail Light brackets for most model's. All XFR products are manufactured in the USA, Beware of cheaper imported products, quality is not same. The wide grab bar mounts to the factory location using hardware.
Superior Durability. The Wide grab bar has outside handles which allows easier handling of your ATV on the trailer or out trail. Reuses Factory Tail Light Brackets.

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